AI-Powered Thermoforming, Ready to Plug & Play
AI-Powered Thermoforming, Ready to Plug & Play
AI-Powered Thermoforming, Ready to Plug & Play
AI-Powered Thermoforming, Ready to Plug & Play
Real-time insight. Predictive intelligence. Zero-defect production.
Real-time insight. Predictive intelligence. Zero-defect production.
Real-time insight. Predictive intelligence. Zero-defect production.
Transform your thermoforming line with next-generation digital twin technology.
Transform your thermoforming line with next-generation digital twin technology.
Transform your thermoforming line with next-generation digital twin technology.
3D Process Insight
Predict temperature distribution and end-part thickness with high accuracy. Visualize forming performance before defects happen.
3D Process Insight
Predict temperature distribution and end-part thickness with high accuracy. Visualize forming performance before defects happen.
3D Process Insight
Predict temperature distribution and end-part thickness with high accuracy. Visualize forming performance before defects happen.
3D Process Insight
Predict temperature distribution and end-part thickness with high accuracy. Visualize forming performance before defects happen.
Real-Time Optimization
Adjust parameters on the fly using AI-powered feedback. Reduce scrap, save material, and cut cycle time.
Real-Time Optimization
Adjust parameters on the fly using AI-powered feedback. Reduce scrap, save material, and cut cycle time.
Real-Time Optimization
Adjust parameters on the fly using AI-powered feedback. Reduce scrap, save material, and cut cycle time.
Real-Time Optimization
Adjust parameters on the fly using AI-powered feedback. Reduce scrap, save material, and cut cycle time.
Cloud or On-Premise
Develop and deploy on cloud or on-premise. Scalable and secure infrastructure.
Cloud or On-Premise
Develop and deploy on cloud or on-premise. Scalable and secure infrastructure.
Cloud or On-Premise
Develop and deploy on cloud or on-premise. Scalable and secure infrastructure.
Cloud or On-Premise
Develop and deploy on cloud or on-premise. Scalable and secure infrastructure.
Thermoforming Today Is Still Too Manual
Thermoforming Today Is Still Too Manual
Thermoforming Today Is Still Too Manual
Thermoforming Today Is Still Too Manual
Inconsistent sheet quality, overheating, uncontrolled bubble growth, and material waste are all too common. Traditional methods rely on trial-and-error and lack real-time visibility — leading to costly scrap and lost production time.
Trial & Errors
Trial & Errors
Trial & Errors
Trial & Errors
Scraps
Scraps
Scraps
Scraps
Loss of Time & Profit
Loss of Time & Profit
Loss of Time & Profit
Loss of Time & Profit
Your Process, Reinvented by Physics + AI
Your Process, Reinvented by Physics + AI
Your Process, Reinvented by Physics + AI
Your Process, Reinvented by Physics + AI
Simularge’s Thermoforming Digital Twin connects directly to your machines and sensors to deliver full-process visibility, real-time 3D predictions, and AI-driven optimization — with zero coding and minimal setup time.
Simularge’s Thermoforming Digital Twin connects directly to your machines and sensors to deliver full-process visibility, real-time 3D predictions, and AI-driven optimization — with zero coding and minimal setup time.
Simularge’s Thermoforming Digital Twin connects directly to your machines and sensors to deliver full-process visibility, real-time 3D predictions, and AI-driven optimization — with zero coding and minimal setup time.
Web-based
Web-based
Web-based
Web-based
Compatible with major PLCs
Siemens S7, OPC UA, Modbus...
Compatible with major PLCs
Siemens S7, OPC UA, Modbus...
Compatible with major PLCs
Siemens S7, OPC UA, Modbus...
Compatible with major PLCs
Siemens S7, OPC UA, Modbus...
On-prem or cloud deployment
On-prem or cloud deployment
On-prem or cloud deployment
On-prem or cloud deployment
Top Features
Top Features
Top Features
Top Features
Our Thermoforming Digital Twin solution provides real-time, physics-informed analysis of your forming process. Predict material behavior, prevent defects before they happen, and optimize every cycle — all with seamless machine connectivity and intuitive interfaces. Reduce waste, improve quality, and shorten development time with actionable data at your fingertips.
Real-Time 3D Temperature, Sagging and Bubble Formation
Visualize heating and ballooning phase dynamics. Get instant alerts for overheating, under-inflation, or process deviation.
Real-Time 3D Temperature, Sagging and Bubble Formation
Visualize heating and ballooning phase dynamics. Get instant alerts for overheating, under-inflation, or process deviation.
Real-Time 3D Temperature, Sagging and Bubble Formation
Visualize heating and ballooning phase dynamics. Get instant alerts for overheating, under-inflation, or process deviation.
Real-Time 3D Temperature, Sagging and Bubble Formation
Visualize heating and ballooning phase dynamics. Get instant alerts for overheating, under-inflation, or process deviation.
Material-Aware AI Modeling
Adapts to changing sheet thickness, polymer blends, or heating profiles. Maintains high prediction accuracy with recycled and bio-based materials.
Material-Aware AI Modeling
Adapts to changing sheet thickness, polymer blends, or heating profiles. Maintains high prediction accuracy with recycled and bio-based materials.
Material-Aware AI Modeling
Adapts to changing sheet thickness, polymer blends, or heating profiles. Maintains high prediction accuracy with recycled and bio-based materials.
Material-Aware AI Modeling
Adapts to changing sheet thickness, polymer blends, or heating profiles. Maintains high prediction accuracy with recycled and bio-based materials.
End-Part Thickness Prediction
Forecast final wall thickness after Molding phase — cut trial loops and validate designs upfront.
End-Part Thickness Prediction
Forecast final wall thickness after Molding phase — cut trial loops and validate designs upfront.
End-Part Thickness Prediction
Forecast final wall thickness after Molding phase — cut trial loops and validate designs upfront.
End-Part Thickness Prediction
Forecast final wall thickness after Molding phase — cut trial loops and validate designs upfront.
Cycle Time, Material, and Scrap Reduction...
Cycle Time, Material, and Scrap Reduction...
Cycle Time, Material, and Scrap Reduction...
Cycle Time, Material, and Scrap Reduction...
All in One
All in One
All in One
All in One
Up to 20% cycle time reduction
Up to 20% cycle time reduction
Up to 20% cycle time reduction
Up to 20% cycle time reduction
Up to 20% cycle time reduction
Up to 20% cycle time reduction
Up to 20% cycle time reduction
Safe sheet thickness optimization
Safe sheet thickness optimization
Safe sheet thickness optimization
Safe sheet thickness optimization
Fewer defects, less rework, lower energy usage
Fewer defects, less rework, lower energy usage
Fewer defects, less rework, lower energy usage
Fewer defects, less rework, lower energy usage
How it Works
How it Works
How it Works
How it Works
From PLC to Prediction — All in Seconds
1) Connect Mini Server
Plug & play with your existing PLCs and sensors
1) Connect Mini Server
Plug & play with your existing PLCs and sensors
1) Connect Mini Server
Plug & play with your existing PLCs and sensors
1) Connect Mini Server
Plug & play with your existing PLCs and sensors
2) Monitor
Live dashboards with SPC and alerting
2) Monitor
Live dashboards with SPC and alerting
2) Monitor
Live dashboards with SPC and alerting
2) Monitor
Live dashboards with SPC and alerting
3) Predict
Predict Sheet Temperature in 3D, Sagging and Forming. Get Optimized Set Parameters to boost performance.
3) Predict
Predict Sheet Temperature in 3D, Sagging and Forming. Get Optimized Set Parameters to boost performance.
3) Predict
Predict Sheet Temperature in 3D, Sagging and Forming. Get Optimized Set Parameters to boost performance.
3) Predict
Predict Sheet Temperature in 3D, Sagging and Forming. Get Optimized Set Parameters to boost performance.
4) Improve
Apply recommendations manually by the operator or automatically with write function to the PLCs
4) Improve
Apply recommendations manually by the operator or automatically with write function to the PLCs
4) Improve
Apply recommendations manually by the operator or automatically with write function to the PLCs
4) Improve
Apply recommendations manually by the operator or automatically with write function to the PLCs
CONTACT US
CONTACT US
CONTACT US
CONTACT US
Ready to Optimize Your Thermoforming Line?
Ready to Optimize Your Thermoforming Line?
Ready to Optimize Your Thermoforming Line?
Ready to Optimize Your Thermoforming Line?
Let us show you what AI-powered digital twins can do — tailored to your production environment.
Let us show you what AI-powered digital twins can do — tailored to your production environment.
Let us show you what AI-powered digital twins can do — tailored to your production environment.
