Thermoforming Today Is Still Too Manual
Inconsistent sheet quality, overheating, uncontrolled bubble growth, and material waste are all too common. Traditional methods rely on trial-and-error and lack real-time visibility — leading to costly scrap and lost production time.
Trial & Errors
Scraps
Loss of Time & Profit
Web-based
Compatible with major PLCs
Siemens S7, OPC UA, Modbus...
On-prem or cloud deployment
Top Features
Our Thermoforming Digital Twin solution provides real-time, physics-informed analysis of your forming process. Predict material behavior, prevent defects before they happen, and optimize every cycle — all with seamless machine connectivity and intuitive interfaces. Reduce waste, improve quality, and shorten development time with actionable data at your fingertips.
Real-Time 3D Temperature, Sagging and Bubble Formation
Visualize heating and ballooning phase dynamics. Get instant alerts for overheating, under-inflation, or process deviation.
Material-Aware AI Modeling
Adapts to changing sheet thickness, polymer blends, or heating profiles. Maintains high prediction accuracy with recycled and bio-based materials.
End-Part Thickness Prediction
Forecast final wall thickness after Molding phase — cut trial loops and validate designs upfront.
Up to 20% cycle time reduction
Safe sheet thickness optimization
Fewer defects, less rework, lower energy usage
How it Works
From PLC to Prediction — All in Seconds
1) Connect Mini Server
Plug & play with your existing PLCs and sensors
2) Monitor
Live dashboards with SPC and alerting
3) Predict
Predict Sheet Temperature in 3D, Sagging and Forming. Get Optimized Set Parameters to boost performance.
4) Improve
Apply recommendations manually by the operator or automatically with write function to the PLCs
